Dynamic Manufacturing India magazine’s team had the privilege of engaging in an insightful discussion with Mr. Shridhar Uppin, CEO,Positron Engineering Corporation.
Design in Positron Engineering Corporation is considered special and peculiar for each customer. Can you elaborate on the company’s approach to customizing designs to meet the unique engineering requirements of different site locations and applications?
Positron Engineering Corporation specializes in tailoring designs to suit the distinct engineering needs of various site locations and applications. Our approach involves thorough analysis of each client’s requirements, incorporating site-specific factors and application nuances into the design process. By prioritizing flexibility and adaptability, we ensure that our solutions align precisely with the unique parameters of each project, delivering optimal performance and efficiency.
Can you discuss the challenges and strategies involved in aligning design specifications with multiple standards across different projects?
Aligning design specifications with multiple standards for heat exchanger manufacturing presents challenges due to diverse requirements and complex designs. Strategies include thorough standards review, prioritizing compliance, leveraging specialized expertise, standardization, supplier collaboration, simulation/testing, documentation, and continuous improvement. These approaches streamline compliance efforts and ensure efficient, high-quality heat exchanger production across various projects.
Can you provide insights into the equipment and resources available at the Belgaum plant for world-class manufacturing, including machine shop, assembly, testing, and painting facilities?
At our Belgaum Facilities we have inhouse facilities for heat exchanger manufacturing from Design to Export quality packaging. In Design we do Thermal & Mechanical design, and we use simulation tools to validate design. We have traditional aswell latest technology equipped machine facilities which ensure quality output with very minimal rejections. Well Experienced and certified Employees like 6G Qualified welders , NACE certified painters assures desired quality outputs. Well trained and certified Quality Inspectors keep eye on every single stage of manufacturing process. We are certified with ASME U,U2 R,NB Stamp certificate. Our testing facilities cater to test the heat exchanger upto 500 Bar Hydrotest pressure.
What measures are in place to ensure the qualification and training of team members, particularly in welding and material-specific skills?
1. Structured Training Programs:
2. Positron establish formal training programs that cover essential topics related to welding techniques, safety protocols, and material handling.
3. These programs often follow industry standards like ISO 9001, ISO 14001,ISO 45001 & ASME and guidelines
Certification and Qualification:
4. Welders undergo certification processes to validate their skills. These certifications are typically based on specific welding processes (e.g., shielded metal arc welding, gas metal arc welding, tungsten inert gas welding)
5. Qualification tests assess a welder’s ability to meet specific criteria, such as weld quality, joint preparation, and material compatibility.
Training Modules:
6. Modular, competency-based training programs allow trainees to progress step by step. (Weld Inspector, NDT etc.)
7. These modules cover various aspects, including safety, equipment handling, and material-specific techniques.
Material Handling :
8. We have expertise in handling materials like Carbon Steel in various grades; Copper & its alloys like Admiralty Brass, Naval Brass, Cupronickel etc; Stainless Steel in various grades like AISI 304, 316, 316 L, Duplex & Super duplex Stainless steel, Aluminium, Titanium etc.
Positron Engineering Corporation has maintained a high level of quality in its products with satisfied customers. How does the company incorporate customer viewpoints and needs into its quality assurance processes?
We do follow multiple tools to capture the customer requirement and to deliver beyond the expectation.
• Customer Feedbacks- Positron actively collects feedback from customers through surveys, reviews, and direct communication.
• Requirements Analysis: Requirements serve as the foundation for product design, development, and testing
• Design Validation: Prototypes are tested with potential users to validate functionality, usability, and overall satisfaction
• Continuous Improvement: Regular reviews lead to refinements in manufacturing, assembly, and quality control.
• Post-Sale Support :Addressing issues promptly demonstrates commitment to customer satisfaction
What quality control measures are in place at Positron Engineering Corporation to ensure the reliability and durability of its products?
Our 25 years of experience in heat exchanger manufacturing poured in our manufacturing process establishment for desired quality outputs.
• Well Qualified and trained Quality Engineers
• Latest technology quality measuring equipment’s like PMI Machine, Boroscope, Ultrasonic Testing , Oil flushing for internal cleaning of heat exchanger etc.
• Quality involvements from the raw material supplier to end to packaging ensure the desired quality output.
Finally, let’s talk about Belagavi. What does this city offer in terms of food, culture, and business opportunities? How can it contribute to the growth of Karnataka and the overall manufacturing sector in the country ?
Belagavi’s blend of culture, education, and industry positions it as a dynamic city with immense potential for growth and development
Food:
• Diverse Culinary Scene: Belgaum boasts a diverse culinary landscape, blending flavors from Karnataka, Maharashtra, and Goa. You’ll find everything from spicy curries to delectable sweets.
• Kunda: A signature sweet made from milk, sugar, and spices, Kunda is a must-try. Its melt-in-your-mouth texture and rich taste make it a local favorite.
• Jolada Roti and Enne Badnekayi: Savor the traditional jowar (sorghum) flatbread (jolada roti) paired with spicy brinjal (enne badnekayi) curry—a classic combination.
• Biryani and Kebabs: Belgaum’s biryanis and succulent kebabs are a treat for food enthusiasts. The fragrant rice and tender meat are sure to tantalize your taste buds.
Culture:
• Historical Heritage: Belgaum has a storied past, with influences from the Chalukyas, Rashtrakutas, and Bahmani Sultanate. Explore the Belgaum Fort, ancient temples, and colonial-era architecture.
• Linguistic Diversity: The city celebrates multiple languages—Kannada, Marathi, and Konkani. This linguistic blend enriches the cultural fabric and fosters harmony.
• Music and Festivals: Belgaum hosts vibrant music festivals, including classical concerts and folk performances. The Ganesh Chaturthi celebrations are a lively affair.
• Handicrafts: Explore local markets for intricate Bidriware (metalwork), handwoven saris, and wooden toys—a testament to Belgaum’s craftsmanship.
Professional Ecosystem:
• Strategic Location: Belgaum’s proximity to major cities like Bengaluru, Mumbai, and Pune positions it as a strategic hub for trade and commerce.
• Manufacturing Hub: The city contributes significantly to Karnataka’s manufacturing sector. In FY 17, manufacturing accounted for 14.76% of Belgaum’s GSDP, surpassing the national average.
• Industrial Corridors: Belgaum lies along the Chennai-Bengaluru Industrial Corridor (CBIC) and the Bengaluru-Mumbai Economic Corridor (BMEC). These corridors enhance connectivity and attract investments.
• Skilled Workforce: With a skilled labor force and a thriving industrial scenario, Belgaum plays a pivotal role in Karnataka’s economic growth.
Contribution to Karnataka and National Manufacturing Growth:
• Manufacturing Excellence: Belgaum attracts 32% of the manufacturing sector’s investments in Karnataka. It aims to achieve 25% of GDP share for manufacturing in the next decade.
• Robust Infrastructure: The city’s extensive road network, major highways, and New Mangalore Port facilitate seamless connectivity for trade and exports.
• Tech and Biotech: While the IT sector contributes over 24% of the state GDP, Belgaum’s manufacturing sector plays a crucial role in overall economic growth.